Production Process

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01.

Injection Molding

Our in-house capabilities include precision mold design and CNC machining, utilizing 280T to 650T clamping force injection machines with optical-grade PC/PMMA materials. Through precise mold temperature and pressure control, we ensure dimensional stability of components. Critical reflectors undergo vacuum metallization to achieve over 95% reflectivity.

02.

Solenoid Valve Assembly

Our skilled technicians assemble solenoid valves using precision equipment in a controlled environment. Each unit undergoes strict sealing tests to ensure reliable performance in all weather conditions, guaranteeing long-term durability.

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03.

PCB Assembly & Processing

Our advanced SMT production lines combine automated precision with expert engineering oversight. Using high-speed placement systems and controlled soldering processes, we maintain consistent manufacturing quality. Each circuit board goes through multiple inspection stages to ensure perfect functionality and long-term reliability.

04.

Wire Harness Processing

Automated machines perform wire cutting, stripping, and terminal crimping in one seamless operation. Crimp pull force is monitored daily, and waterproof connectors are molded via vertical injection machines to meet IPX6 or higher standards.

05.

Welding & Bonding

Our specialized welding team works in a controlled environment using advanced bonding and laser equipment. With skilled techniques and strict quality standards, we create durable electrical connections that ensure stable performance and extended product lifespan.

06.

Final Assembly & Testing

Products are assembled on standardized assembly lines with stringent in-process and final quality controls. Each unit undergoes 72-hour environmental aging tests and full functional validation to ensure superior quality and reliability upon delivery.

SHARK POWER

Precision Manufacturing

Your Complete Motorcycle Lighting Solution

Proven Reliability

From mold design to final delivery, our integrated manufacturing process ensures uncompromising quality. We control every step – injection molding, solenoid assembly, PCB processing, wire harnessing, precision welding, and rigorous testing – to deliver lighting products that perform reliably. Our 72-hour aging tests and full validations guarantee durability that exceeds expectations.

05.

Let’s talk about your project

Whether you need unique motorbike lamp styles, enhanced auxiliary lights, or customized lighting solutions, we’ve got you covered. Our team combines innovative design with precise manufacturing to bring your motorcycle lighting ideas to life.